fix: battery check fix

This commit is contained in:
chenjintao
2026-09-21 14:07:30 +08:00
parent 91e9b2e66b
commit 823e846262
2 changed files with 153 additions and 152 deletions
@@ -19,9 +19,10 @@
#include "ql_atcmd.h" #include "ql_atcmd.h"
#include "app_inc.h" #include "app_inc.h"
#include "ql_uart.h" #include "ql_uart.h"
#include "ql_application.h" #include "ql_application.h"
#include "ql_log.h" #include "ql_log.h"
#include "hal_api.h" #include "ql_power.h"
#include "hal_api.h"
// 电量阈值定义 // 电量阈值定义
#define BAT_VOLTAGE_100 4200 #define BAT_VOLTAGE_100 4200
@@ -36,25 +37,24 @@
#define BAT_VOLTAGE_10 3550 #define BAT_VOLTAGE_10 3550
#define BAT_VOLTAGE_MIN 3500 #define BAT_VOLTAGE_MIN 3500
// ========== 新增:10分钟电压历史记录用于判断充放电状态 ========== #define BAT_LOW_WARN_MV 3550
#define VOLTAGE_HISTORY_SIZE 60 // 10分钟 = 60个10秒采样点 #define BAT_LOW_PROBE_EXIT_MV 3600
#define VOLTAGE_RISE_THRESHOLD 15 // 10分钟内上升超过15mV判定为充电 #define BAT_SHUTDOWN_MV 3500
#define VOLTAGE_DROP_THRESHOLD 15 // 10分钟内下降超过15mV判定为放电 #define BAT_VALID_MIN_MV 2500
#define VOLTAGE_STABLE_RANGE 10 // 变化在±10mV内判定为稳定 #define BAT_VALID_MAX_MV 5000
#define BAT_SHUTDOWN_CONFIRM_COUNT 3
unsigned short g_vbat_vol = 0; unsigned short g_vbat_vol = 0;
unsigned short vbat_sample[6] = {0}; // 修改:样本数改为6 unsigned short vbat_sample[6] = {0}; // 修改:样本数改为6
unsigned char battery_first_update_flag = 0; unsigned char battery_first_update_flag = 0;
static unsigned short g_vbat_vol_last = 0; static unsigned short g_vbat_vol_last = 0;
static bat_level_t g_bat_level_last = BAT_LEVEL_100; static bat_level_t g_bat_level_last = BAT_LEVEL_100;
static unsigned char g_bat_level_valid = 0;
// ========== 新增:电压历史记录环形缓冲区 ========== static unsigned char g_low_voltage_count = 0;
static unsigned short g_voltage_history[VOLTAGE_HISTORY_SIZE] = {0}; static unsigned char g_low_probe_active = 0;
static unsigned char g_history_index = 0; static unsigned char g_low_power_warned = 0;
static unsigned char g_history_count = 0; // 已记录的有效点数 static int g_vbus_last_state = -1;
static int g_charging_state = 0; // 当前判定的充电状态:1-充电, 0-未充电
static unsigned char g_charging_stable_cnt = 0; // 状态稳定计数
bat_level_t calc_battery_level(uint16_t voltage_mv) bat_level_t calc_battery_level(uint16_t voltage_mv)
{ {
@@ -71,101 +71,93 @@ bat_level_t calc_battery_level(uint16_t voltage_mv)
else return BAT_LEVEL_0; else return BAT_LEVEL_0;
} }
/** bat_level_t battery_get_level(void)
* @brief 基于10分钟电压历史判断充放电状态 {
* @return 1-充电中, 0-未充电/放电 return g_bat_level_valid ? g_bat_level_last : calc_battery_level(g_vbat_vol);
*/ }
static int detect_charging_by_trend(void)
{ static int update_vbus_state(void)
if (g_history_count < VOLTAGE_HISTORY_SIZE) { {
printf("[BAT] history not full (%d/%d), keep state:%d\r\n", int vbus_state = ql_get_vbus_state() ? 1 : 0;
g_history_count, VOLTAGE_HISTORY_SIZE, g_charging_state);
return g_charging_state; if (vbus_state != g_vbus_last_state) {
} printf("[BAT][VBUS] state changed: %d -> %d\r\n",
g_vbus_last_state, vbus_state);
unsigned char old_index = (g_history_index + 1) % VOLTAGE_HISTORY_SIZE; g_vbus_last_state = vbus_state;
unsigned short vbat_now = g_voltage_history[(g_history_index + VOLTAGE_HISTORY_SIZE - 1) % VOLTAGE_HISTORY_SIZE];
unsigned short vbat_10min_ago = g_voltage_history[old_index]; if (vbus_state) {
g_low_voltage_count = 0;
short delta = (short)vbat_now - (short)vbat_10min_ago; g_low_probe_active = 0;
g_low_power_warned = 0;
printf("[BAT] trend: now=%d, 10min_ago=%d, delta=%d\r\n", }
vbat_now, vbat_10min_ago, delta); }
int new_state = g_charging_state; return vbus_state;
}
if (delta > VOLTAGE_RISE_THRESHOLD) {
new_state = 1; static bat_level_t limit_level_jump(bat_level_t raw_level, int external_power)
printf("[BAT] trend: CHARGING detected (rise %dmV)\r\n", delta); {
} bat_level_t result = g_bat_level_last;
else if (delta < -VOLTAGE_DROP_THRESHOLD) {
new_state = 0; if (!g_bat_level_valid) {
printf("[BAT] trend: DISCHARGING detected (drop %dmV)\r\n", -delta); g_bat_level_valid = 1;
} g_bat_level_last = raw_level;
else { printf("[BAT] first level initialized: %d\r\n", raw_level);
printf("[BAT] trend: STABLE (delta %dmV), keep state:%d\r\n", delta, g_charging_state); return raw_level;
} }
if (new_state == g_charging_state) { if (external_power) {
g_charging_stable_cnt = 0; if (raw_level > g_bat_level_last) {
} else { result = (raw_level >= g_bat_level_last + BAT_LEVEL_10)
g_charging_stable_cnt++; ? (bat_level_t)(g_bat_level_last + BAT_LEVEL_10)
if (g_charging_stable_cnt < 3) { : raw_level;
printf("[BAT] state change pending: %d -> %d (%d/3)\r\n", }
g_charging_state, new_state, g_charging_stable_cnt); } else {
return g_charging_state; if (raw_level < g_bat_level_last) {
} result = (raw_level <= g_bat_level_last - BAT_LEVEL_10)
g_charging_stable_cnt = 0; ? (bat_level_t)(g_bat_level_last - BAT_LEVEL_10)
printf("[BAT] state changed: %d -> %d (confirmed)\r\n", g_charging_state, new_state); : raw_level;
} }
}
return new_state;
} printf("[BAT] level update: last=%d raw=%d result=%d vbus=%d\r\n",
g_bat_level_last, raw_level, result, external_power);
static void update_voltage_history(unsigned short voltage) g_bat_level_last = result;
{ return result;
g_voltage_history[g_history_index] = voltage; }
g_history_index = (g_history_index + 1) % VOLTAGE_HISTORY_SIZE;
if (g_history_count < VOLTAGE_HISTORY_SIZE) { static void battery_check_critical_voltage(unsigned short voltage_mv, int external_power)
g_history_count++; {
} if (external_power) {
} g_low_voltage_count = 0;
g_low_probe_active = 0;
static int is_charging(void) return;
{ }
// 如有硬件检测引脚,可优先使用
return detect_charging_by_trend(); if (voltage_mv < BAT_LOW_WARN_MV) {
} g_low_probe_active = 1;
} else if (voltage_mv >= BAT_LOW_PROBE_EXIT_MV) {
static bat_level_t limit_level_jump(bat_level_t raw_level, bat_level_t last_level, int charging) g_low_probe_active = 0;
{ }
bat_level_t result = last_level;
if (voltage_mv < BAT_SHUTDOWN_MV) {
if (charging) { if (g_low_voltage_count < BAT_SHUTDOWN_CONFIRM_COUNT) {
if (raw_level > last_level) { g_low_voltage_count++;
if (raw_level - last_level == 1) { }
result = raw_level;
printf("[BAT] level up (charging): %d -> %d\r\n", last_level, raw_level); printf("[BAT] critical voltage:%d, confirm:%d/%d\r\n",
} else if (raw_level - last_level > 1) { voltage_mv, g_low_voltage_count, BAT_SHUTDOWN_CONFIRM_COUNT);
result = (bat_level_t)(last_level + 1);
printf("[BAT] level up limited (charging): %d -> %d (raw:%d)\r\n", if (g_low_voltage_count >= BAT_SHUTDOWN_CONFIRM_COUNT) {
last_level, result, raw_level); printf("[BAT] critical voltage confirmed, poweroff now\r\n");
} app_play_tips_file(15);
} ql_rtos_task_sleep_s(5);
} else { ql_power_down(1);
if (raw_level < last_level) { }
if (last_level - raw_level == 1) { } else {
result = raw_level; g_low_voltage_count = 0;
printf("[BAT] level down (discharging): %d -> %d\r\n", last_level, raw_level); }
} else if (last_level - raw_level > 1) { }
result = (bat_level_t)(last_level - 1);
printf("[BAT] level down limited (discharging): %d -> %d (raw:%d)\r\n",
last_level, result, raw_level);
}
}
}
return result;
}
/* 修改后的 battery_check:分阶段采样,采样窗口为6次 */ /* 修改后的 battery_check:分阶段采样,采样窗口为6次 */
void battery_check(void) void battery_check(void)
@@ -174,13 +166,17 @@ void battery_check(void)
static unsigned char sample_idx = 0; // 当前已采集样本数 (0~5) static unsigned char sample_idx = 0; // 当前已采集样本数 (0~5)
static unsigned short sample_buf[6] = {0}; // 本地缓冲(也可用全局 vbat_sample,此处直接用局部) static unsigned short sample_buf[6] = {0}; // 本地缓冲(也可用全局 vbat_sample,此处直接用局部)
call_count++; int external_power = update_vbus_state();
call_count++;
/* 判断本次是否执行ADC采样 */ /* 判断本次是否执行ADC采样 */
unsigned char do_sample = 0; unsigned char do_sample = 0;
if (call_count <= 24) { // 开机2分钟内 (24次*5s=120s) if (call_count <= 24) { // 开机2分钟内 (24次*5s=120s)
do_sample = 1; do_sample = 1;
} else { } else if (g_low_probe_active) {
do_sample = 1; // 低电风险时每5秒快速确认
} else {
// 2分钟后,每36次调用采样一次 (36*5s=180s=3分钟) // 2分钟后,每36次调用采样一次 (36*5s=180s=3分钟)
if ((call_count - 25) % 36 == 0) { if ((call_count - 25) % 36 == 0) {
do_sample = 1; do_sample = 1;
@@ -195,9 +191,21 @@ void battery_check(void)
u16 vbat_vol = 0; u16 vbat_vol = 0;
ql_adc_onff(1); ql_adc_onff(1);
ql_rtos_task_sleep_ms(5); ql_rtos_task_sleep_ms(5);
ql_adc_onff(0); ql_adc_onff(0);
vbat_vol = ql_get_battery_vol(); vbat_vol = ql_get_battery_vol();
sample_buf[sample_idx] = vbat_vol;
printf("[BAT][SAMPLE] voltage=%d, vbus=%d, low_probe=%d\r\n",
vbat_vol, external_power, g_low_probe_active);
if (vbat_vol < BAT_VALID_MIN_MV || vbat_vol > BAT_VALID_MAX_MV) {
printf("[BAT] invalid voltage sample ignored:%d\r\n", vbat_vol);
g_low_voltage_count = 0;
return;
}
battery_check_critical_voltage(vbat_vol, external_power);
sample_buf[sample_idx] = vbat_vol;
sample_idx++; sample_idx++;
/* 当收集满6个样本时进行平均处理 */ /* 当收集满6个样本时进行平均处理 */
@@ -215,47 +223,39 @@ void battery_check(void)
vol_all = vol_all - min - max; vol_all = vol_all - min - max;
vbat_vol = vol_all / 4; // 6个样本去掉最大最小,剩余4个平均 vbat_vol = vol_all / 4; // 6个样本去掉最大最小,剩余4个平均
/* 更新电压历史(用于充电趋势判断) */ /* 非接电状态下,电压不允许上升 */
update_voltage_history(vbat_vol); if (!external_power) {
if (g_vbat_vol_last > 0 && vbat_vol > g_vbat_vol_last) {
/* 判断充电状态 */ printf("[BAT] voltage rise blocked: %d -> %d (vbus=0)\r\n",
int charging = is_charging(); g_vbat_vol_last, vbat_vol);
g_charging_state = charging; vbat_vol = g_vbat_vol_last;
}
/* 非充电状态下,电压不允许上升 */
if (!charging) {
if (g_vbat_vol_last > 0 && vbat_vol > g_vbat_vol_last) {
printf("[BAT] voltage rise blocked: %d -> %d (not charging)\r\n",
g_vbat_vol_last, vbat_vol);
vbat_vol = g_vbat_vol_last;
}
} }
g_vbat_vol = vbat_vol; g_vbat_vol = vbat_vol;
g_vbat_vol_last = vbat_vol; g_vbat_vol_last = vbat_vol;
printf("vbat_vol:%d, charging:%d\r\n", g_vbat_vol, charging); printf("vbat_vol:%d, vbus:%d\r\n", g_vbat_vol, external_power);
/* 计算电量等级并限制跳变 */ /* 计算电量等级并限制跳变 */
bat_level_t raw_level = calc_battery_level(g_vbat_vol); bat_level_t raw_level = calc_battery_level(g_vbat_vol);
bat_level_t level = limit_level_jump(raw_level, g_bat_level_last, charging); bat_level_t level = limit_level_jump(raw_level, external_power);
g_bat_level_last = level;
printf("[BAT] raw_level:%d, limited_level:%d, vbus:%d\r\n",
printf("[BAT] raw_level:%d, limited_level:%d, charging:%d\r\n", raw_level, level, external_power);
raw_level, level, charging);
if (battery_first_update_flag == 0) { if (battery_first_update_flag == 0) {
battery_first_update_flag = 1; battery_first_update_flag = 1;
} }
/* 低电量处理 */ /* 极低电关机由原始电压独立处理,普通低电提示只播放一次 */
if (level == BAT_LEVEL_0) { if (!external_power && level <= BAT_LEVEL_10) {
printf("poweroff now\r\n"); if (!g_low_power_warned) {
app_play_tips_file(15); g_low_power_warned = 1;
ql_rtos_task_sleep_s(5); app_play_tips_file(14);
ql_power_down(1); }
} else if (level <= BAT_LEVEL_10) { } else if (external_power || level >= BAT_LEVEL_20) {
app_play_tips_file(14); g_low_power_warned = 0;
} }
sample_idx = 0; // 重置样本索引,准备下一轮采集 sample_idx = 0; // 重置样本索引,准备下一轮采集
} }
@@ -72,7 +72,8 @@ int g_nfc_bind_status = 0;
extern u8 g_cur_volume; extern u8 g_cur_volume;
extern u8 g_pre_volume; extern u8 g_pre_volume;
extern unsigned short g_vbat_vol; extern unsigned short g_vbat_vol;
extern bat_level_t battery_get_level(void);
extern sleep_config_t g_sleep_cfg; extern sleep_config_t g_sleep_cfg;
extern uint8_t g_sleep_config_valid; extern uint8_t g_sleep_config_valid;
@@ -1477,7 +1478,7 @@ static void app_mqtt_task_event_thread(void *arvg)
app_heartbeat_time_record = hal_os_up_time_ms(); app_heartbeat_time_record = hal_os_up_time_ms();
// 采集设备信息 // 采集设备信息
info.power = calc_battery_level(g_vbat_vol); // 10,20,30...100 info.power = battery_get_level(); // 使用与设备内部一致的最终电量档位
info.voice = g_cur_volume; // 40,60,80,100 info.voice = g_cur_volume; // 40,60,80,100