265 lines
7.1 KiB
Markdown
265 lines
7.1 KiB
Markdown
# ESP32-S3 TQ Printer Controller (Wi-Fi REST API)
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ESP32-S3 works as a Wi-Fi REST controller and replaces Android App logic:
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- REST client -> ESP32-S3 (`esp_http_server`)
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- ESP32-S3 -> onboard direct thermal printer driver
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## Features
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- Wi-Fi STA-only mode (configured SSID/password; no SoftAP fallback)
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- Built-in minimal web UI at `/` for voice tap2talk
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- Direct thermal printer control with sensor precheck
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- Async print queue with jobs (`queued/running/success/failed/canceled`)
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- Printer precheck (paper / battery / temperature)
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- Built-in UTF-8 text rendering with Chinese support (GB2312 character set, 16x16 bitmap)
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- Tap2talk multimodal voice interaction over DashScope WebSocket:
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- ES8311 microphone/speaker via `esp_codec_dev`
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- raw-opus uplink/downlink via `esp_audio_codec`
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- WebSocket transport via `esp_websocket_client`
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- REST APIs:
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- Root:
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- `GET /`
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- Health/connection:
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- `GET /v1/health`
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- `POST /v1/printer/connect`
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- `POST /v1/printer/disconnect`
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- `GET /v1/printer/status`
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- Print:
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- `POST /v1/print/raster`
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- `POST /v1/print/image` (JSON prompt -> generate image -> print, also compatible with direct PNG binary upload)
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- `POST /v1/print/text`
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- Jobs:
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- `GET /v1/jobs`
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- `GET /v1/jobs/{id}`
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- Voice:
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- `GET /v1/voice/status`
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- `POST /v1/voice/session/start`
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- `POST /v1/voice/session/stop`
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- `POST /v1/voice/tap/start`
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- `POST /v1/voice/tap/cancel`
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## Build
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Prerequisites:
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- ESP-IDF v5.x
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- ESP32-S3 board
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```bash
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cd ai_printer
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idf.py set-target esp32s3
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idf.py menuconfig
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idf.py build
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```
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## Config
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In `menuconfig -> TQ Controller Config`:
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- `TQ_WIFI_PROV_SOFTAP_SSID`
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- `TQ_WIFI_PROV_SOFTAP_PASSWORD`
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- `TQ_WIFI_PROV_SOFTAP_CHANNEL`
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- `TQ_WIFI_PROV_SOFTAP_MAX_CONN`
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- `TQ_HTTP_PORT`
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- `TQ_API_KEY` (optional)
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- Z-Image HTTP auth and model fields:
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- `TQ_Z_IMAGE_API_KEY` (optional, empty means fallback to `TQ_VOICE_API_KEY`)
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- `TQ_Z_IMAGE_API_ENDPOINT`
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- `TQ_Z_IMAGE_MODEL`
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- `TQ_Z_IMAGE_DEFAULT_SIZE`
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- `TQ_Z_IMAGE_TIMEOUT_MS`
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- `TQ_Z_IMAGE_DOWNLOAD_TIMEOUT_MS`
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- Voice WebSocket auth and app fields:
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- `TQ_VOICE_API_KEY`
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- `TQ_VOICE_WORKSPACE_ID`
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- `TQ_VOICE_APP_ID`
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- Voice audio and codec fields:
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- `TQ_VOICE_SAMPLE_RATE`
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- `TQ_VOICE_OPUS_FRAME_MS`
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- `TQ_VOICE_OPUS_BITRATE_KBPS`
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- `TQ_VOICE_I2C_*` / `TQ_VOICE_I2S_*`
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- `TQ_VOICE_CODEC_*`
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- Board GPIO map fields:
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- `TQ_POWER_*`, `TQ_LED_*`, `TQ_SCREEN_*`, `TQ_PRINT_*`, `TQ_SPI_*`
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- `TQ_KEY_PRINT_BOOST_ENABLE_ON_BOOT` / `TQ_KEY_PRINT_BOOST_ACTIVE_HIGH`
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- ST7789 screen fields:
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- `TQ_SCREEN_ENABLE`
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- `TQ_SCREEN_TEST_PATTERN_ON_BOOT`
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- `TQ_SCREEN_PIXEL_CLOCK_HZ`
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- `TQ_SCREEN_SPI_MODE`
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- `TQ_SCREEN_H_RES` / `TQ_SCREEN_V_RES`
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- `TQ_SCREEN_DRAW_LINES`
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- `TQ_SCREEN_COLOR_ORDER_BGR`
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- `TQ_SCREEN_BACKLIGHT_ACTIVE_HIGH`
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- `TQ_SCREEN_MIRROR_*` / `TQ_SCREEN_SWAP_XY`
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- `TQ_SCREEN_X_GAP` / `TQ_SCREEN_Y_GAP`
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- `TQ_SCREEN_RESET_PIN`
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Board pin assignment reference:
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- [`docs/gpio-map.md`](docs/gpio-map.md)
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When `TQ_API_KEY` is not empty, each request must include:
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```text
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X-API-Key: <your-key>
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```
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Wi-Fi provisioning behavior:
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- Device first tries saved STA credentials from NVS (`wifi_cfg` namespace).
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- If no valid credentials exist or STA connect fails, device starts a SoftAP portal.
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- Connect to the SoftAP and open `http://192.168.4.1`; the static page auto-scans nearby SSIDs for selection.
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- Provisioning page supports Chinese/English switching and remembers the selected language in browser local storage.
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- Credentials are written to NVS only after STA connect succeeds.
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## Flash
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```bash
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cd ai_printer
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idf.py -p /dev/tty.usbmodemXXXX flash monitor
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```
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## Web UI
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Open the controller IP in a browser:
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```text
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http://<esp-ip>/
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```
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The page provides a minimal voice console:
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- single-round tap2talk button
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- voice status display
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## REST Examples
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### Health
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```bash
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curl http://<esp-ip>/v1/health
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```
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### Connect printer
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```bash
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curl -X POST http://<esp-ip>/v1/printer/connect \
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-H 'Content-Type: application/json' \
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-d '{"timeout_ms":15000}'
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# Optional explicit backend field:
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# -d '{"backend":"direct","timeout_ms":15000}'
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```
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### Raster print
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```bash
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curl -X POST http://<esp-ip>/v1/print/raster \
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-H 'Content-Type: application/json' \
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-d '{
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"width":384,
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"height":200,
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"density":"中等",
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"encoding":"base64_msb_1bpp",
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"data":"<BASE64_BYTES>"
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}'
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```
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### Image print (generate with prompt, then print)
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```bash
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curl -X POST http://<esp-ip>/v1/print/image \
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-H 'Content-Type: application/json' \
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-d '{
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"prompt":"一只坐在窗边的橘猫,午后阳光,胶片质感,写实风格。",
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"size":"1120*1440",
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"prompt_extend":false,
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"threshold":160,
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"max_height":2200,
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"scale_to_width":true,
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"invert":false,
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"density":"中等",
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"timeout_ms":45000,
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"fetch_timeout_ms":15000
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}'
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```
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### Image print (direct PNG upload, backward-compatible)
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```bash
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curl -X POST 'http://<esp-ip>/v1/print/image?scale_to_width=1&threshold=160&invert=0&max_height=2200&density=medium' \
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-H 'Content-Type: image/png' \
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--data-binary @./sample.png
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```
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Request constraints:
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- Request body limit: 4 MB
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- Suggested image size: <= 3 MB when using direct PNG upload compatibility mode
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### Text print
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```bash
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curl -X POST http://<esp-ip>/v1/print/text \
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-H 'Content-Type: application/json' \
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-d '{
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"text":"欢迎使用TQ打印机\\n订单号: A1024\\n谢谢惠顾",
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"density":"中等",
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"scale":2,
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"line_spacing":2,
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"max_height":1800
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}'
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```
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### Jobs
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```bash
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curl http://<esp-ip>/v1/jobs
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curl http://<esp-ip>/v1/jobs/1
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```
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### Voice tap2talk
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Start session:
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```bash
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curl -X POST http://<esp-ip>/v1/voice/session/start
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```
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Start one tap2talk round:
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```bash
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curl -X POST http://<esp-ip>/v1/voice/tap/start
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```
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Cancel current tap2talk round:
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```bash
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curl -X POST http://<esp-ip>/v1/voice/tap/cancel
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```
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Get voice status:
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```bash
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curl http://<esp-ip>/v1/voice/status
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```
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Stop session:
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```bash
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curl -X POST http://<esp-ip>/v1/voice/session/stop
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```
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## Notes
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- `base64_msb_1bpp` uses Android-compatible bit order (MSB first).
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- `/v1/print/image` supports two modes: JSON prompt generation (DashScope Z-Image) and raw `image/png` upload (no base64 wrapper).
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- `/v1/print/text` supports UTF-8 Chinese via embedded 16x16 GB2312 glyphs.
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- Characters outside embedded glyph set are rendered as square fallback boxes.
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- Large buffers for image upload/decode prefer PSRAM first, then fallback to internal RAM.
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- Partition table uses `partitions.csv` with a 4MB `factory` app partition on 16MB flash modules.
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- Voice flow is now single-round: audio uplink stops after `SpeechEnded`, then `LocalRespondingEnded` and `Stop` are sent after local playback drain.
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- Voice flow blocks starting the next round while voice is Thinking/Responding, marker image generation is running, or printer queue is still busy.
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## Font Assets
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Embedded files:
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- `components/domain/assets/fonts/cn16_index.bin`
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- `components/domain/assets/fonts/cn16_glyphs.bin`
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Regenerate from your own CJK font:
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```bash
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cd ai_printer
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python3 -m pip install --user pillow
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python3 tools/gen_cn16_font.py \
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--font app/src/main/assets/fonts/msyh.ttc \
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--font-index 0
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```
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